Mazda 626

1991-1998 of release

Repair and operation of the car

Mazda 626

+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   + 3.1. Petrol engines (1,6 and 1,8 liters)
   - 3.2. Petrol 4-cylinder engine (2 liters)
      3.2.1. Introduction
      3.2.2. Technical characteristics
      3.2.3. Recommendations about repair
      3.2.4. Top dead point
      3.2.5. Cover of a head of cylinders
      3.2.6. Springs, clamps and epiploons of valves
      3.2.7. Gas-distributing belt and asterisks
      3.2.8. Camshafts and pushers
      3.2.9. Inlet collector
      3.2.10. Final collector
      3.2.11. Head of cylinders
      3.2.12. Forward epiploon of a bent shaft
      3.2.13. Oil pallet
      3.2.14. Oil pump
      3.2.15. Flywheel or drive plate
      3.2.16. Back epiploon of a bent shaft
      3.2.17. Fastenings of the engine
   + 3.3. Petrol V6 engine (2,5 liters)
   + 3.4. Partition of engines (1,6 and 1,8 liters)
   + 3.5. Partition of engines (2,0 and 2,5 liters of V6)
   + 3.6. Diesel engine 2,0 liters
   + 3.7. Systems of electric equipment of the engine
+ 4. Heating and ventilation
+ 5. Fuel system
+ 6. Exhaust system
+ 7. Transmissions
+ 8. Coupling and half shafts
+ 9. Brake system
+ 10. Running gear
+ 11. Body
+ 12. Electric equipment
+ 13. Electrical circuitries
+ 14. Useful tips

3.2.11. Head of cylinders

GENERAL INFORMATION

Prevention

The engine has to cool down completely.

Removal

PERFORMANCE ORDER

1. Lower pressure in fuel system.
2. Disconnect a wire of the minus plug of the accumulator.
3. Merge cooling liquid from the engine and a radiator.
4. Merge engine oil and remove an oil filter.
5. Remove an airintaking branch pipe.
6. Unscrew spark plugs.
7. Remove an inlet collector.
8. Remove a final collector.
9. Uncover a head of cylinders.
10. Uncover a gas-distributing belt and a belt.
11. Take off driving belts of the pump of system of hydrostrengthening of a wheel and the generator.
12. Remove a generator arm.
13. Remove the sensor of a bent shaft and the breaker distributor of ignition or the coil of ignition.
14. Unscrew the bolts fixing the pump of system of hydrostrengthening of a wheel and arrange the pump aside, without disconnecting from it hoses.
	15. Disconnect hoses, unscrew four bolts and disconnect a perepuskny tube of cooling liquid. Disconnect all hoses and wires preventing removal of a head of cylinders.
16. Remove camshafts and pushers.
	17. Using the sequence, the return sequence of tightening, weaken in several approaches (on 1/4 turns) bolts of a head of cylinders.
18. Remove a head of cylinders.
19. Carefully clean an internal surface of a head (see subsection 3.2.10).

Installation

PERFORMANCE ORDER

1. Carefully clean the joined surfaces of a head and the block of cylinders.
2. Examine surfaces of a head and the block on existence of deep scratches and other damages. If the surface is damaged not strongly, it can be processed a small emery paper.
3. By means of a tap of the suitable size and compressed air clean openings of bolts of a head of cylinders.
4. Establish new laying of a head by mark TORAHS to top and establish a head.
	5. Insert new bolts of a head and tighten them in stages in the specified sequence.
6. Establish the remained details, fill in oil and cooling liquid.
7. Start the engine and check it for existence of leaks.

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